Hobart Handler 135 is a popular MIG welder that offers great features for its price range. However, like any machine, it can also encounter some problems. In this article, we will discuss the common Hobart Handler 135 problems and their solutions.

Common Problems and Solutions with Hobart Handler 135

Problem #1: Feeder motor not working

Solution: Check the wire feed motor, and replace it if necessary. You should also check the connections and make sure they are tight.

Problem #2: Wire feed issues

Solution: Check for clogged or worn-out drive rolls or liners, and replace them as needed. You should also make sure the wire spool is properly installed and the wire tension is set correctly.

Problem #3: Burn-back issues

Solution: Check the contact tip, and replace it if necessary. You should also make sure the wire is feeding properly and the voltage settings are appropriate for the thickness of the material being welded.

Problem #4: Overheating issues

Solution: Check for proper ventilation and clean the air vents. You should also make sure the duty cycle is not exceeded and the machine is not being used beyond its recommended capacity.

Problem #5: Inconsistent welds

Solution: Check the wire tension, and adjust as needed. You should also make sure the contact tip is the correct size and the voltage settings are appropriate for the thickness of the material being welded.

Preventing Hobart Handler 135 Problems:

Regular cleaning and maintenance, proper storage, and regular inspection and replacement of worn-out parts are the best ways to prevent problems with Hobart Handler 135.

Maintaining Hobart Handler 135 for Optimal Performance

To maintain Hobart Handler 135 for optimal performance, you should follow the manufacturer’s recommended maintenance schedule. This includes regular cleaning, lubrication, and replacement of worn-out parts.

Replacement Parts for Hobart Handler 135

Contact tips, drive rolls, liners, nozzles, and diffusers are the most commonly replaced parts for Hobart Handler 135.

FAQs

What are the common issues with Hobart Handler 135?

Some of the common issues with Hobart Handler 135 include the feeder motor not working, wire feed issues, burn-back issues, overheating issues, and inconsistent welds.

How to troubleshoot common problems with Hobart Handler 135?

You can troubleshoot common problems with Hobart Handler 135 by checking the wire feed motor, the drive rolls, the contact tip, and the air vents. You should also check the wire tension and adjust it as needed.

How to prevent problems with Hobart Handler 135?

To prevent problems with Hobart Handler 135, you should regularly clean and maintain the machine, store it properly, and regularly inspect and replace worn-out parts.

How to maintain Hobart Handler 135 for optimal performance?

To maintain Hobart Handler 135 for optimal performance, you should regularly clean and maintain the machine, store it properly, and regularly inspect and replace worn-out parts.

What are the replacement parts for Hobart Handler 135?

The replacement parts for Hobart Handler 135 include contact tips, drive rolls, liners, nozzles, and diffusers.

Conclusion

Hobart Handler 135 is a great MIG welder that offers many features at an affordable price. However, like any machine, it can also encounter some problems. By following the tips and solutions mentioned in this article, you can troubleshoot and prevent common Hobart Handler 135 problems, and maintain the machine for optimal performance. Regular maintenance and replacement of worn-out parts will ensure that your Hobart Handler 135 continues to work effectively for many years to come.